All 4 Fun Offroad
(541) 928-8600
Family Roll Cage Instructions #BR1
Read all instructions
before starting (Take your time)
Thanks
for buying from us, we hope you're pleased with your new purchase.
First
of all, you should have the following parts:
2
- Rear hoops B & C (both are the same) normal hardtop cut installed height
is 42 inches
2
- Front Bars (Each have 3 bends in them)
1
- 51 1/4" standard dash bar (tall man is 50 5/8 ) (Notched on both ends)
1
- 47 3/4" standard Visor bar standard (tall man is 48 3/8) (Notched on
both ends)
2
- 32 1/4" Shoulder Bars (Notched on both ends)
2
- 27" Long Bar Rear Upper Spreaders (Notched on both ends)
2
- 27 1/2" Kicker Bars (Has 1 bend in it)
8 - 4x4" steel
plates
First off, these bars are cut to a general fitting length and by
no means ensure a perfect fit. Careful measurement and trimming are needed for
fitting them to your Bronco. Please note you will need to weld inside your
Bronco, please cover anything you don't want burnt. Glass will be ruined if
sparks from a grinder, torch, or welder get thrown onto it. Have a fire
extinguisher handy.
Start
by standing one of the rear hoops up inside the rear of the Bronco with the
hardtop installed, trim it down to fit inside the top and not rub. Remember
there will be a mounting pad under it! If the bars are fitting to a hardtop
then they will clear a soft top, not the other way around.
Trim
both rear bars the same height, remove the hardtop. Now put the 4x4 plates
under each bars leg and fit them away from tailgate to your
liking. (Suggestion: 3/4" away from tailgate.) The bars behind the
seats can be moved forward and back to your liking. (Suggestion of around 1
1/2" - 2" from door jam opening.) Center each bar so that there is an
equal space from driver to passenger side away from the quarter panel. Square
them to the floor straight up, then measure the distance for top spreaders (#2)
and trim them as needed. Position lower plates away from the quarter
panels 1/4" in each as you will need to lift roll bar out later (don't
make it too wide with the lower plates!) Tack weld bars into position.
Now take a front bar (has 3 bends
in it) trim it so it is straight across the top with the rear bars and
spreaders. Driver and passenger bar can be moved away from dash as you
want. Please note that your glove box won't open completely,
usually enough to get your hand in is all. E-brake is also hard to use, will
need to fit e-brake over to gain access again. Fit both front bars the same
distance away from dash, remember too far back may make it hard to use window
knob handle.
Stand
about 20 - 30 feet away from your Bronco at different angles and look at the
fit of it, take your time! You only want to do it once and be happy when your
done with it.
Put
lower 4x4 plates under front bars, give them room to lift roll bars out later.
The top spreader bar is 49 1/2" long, fit it back far enough so it wont
hit your windshield wiper motor or linkage. Lower front spreader is 51"
long, it goes above the dash pad. Trim these 2 bars as needed to get the
desired space from the dash pad at ends. Make sure doors close and upper door
frames have clearance. Tack them together!
Now
carefully put your hardtop back on and check your work, make sure it all
clears. Remove hardtop, weld bars together so it can be removed from vehicle without
breaking apart the spot welds. Remember to weld on lower pads, also now fit the
kicker bars (2 short bars with 1 bend in them.) Once everything is tacked
together, complete all welds and paint.
Thanks for buying from us and we hope you're pleased with your
purchase.
Please call 541-928-8600 for any questions.
